Blowout Preventers (BOP)

Blowout preventers were developed to cope with extremely erratic pressures and uncontrolled flow (formation kick) emanating from a well reservoir during drilling. Kicks can lead to a potentially catastrophic event known as a blowout. In addition to controlling the downhole (occurring in the drilled hole) pressure and the flow of oil and gas, blowout preventers are intended to prevent tubing (e.g. drill pipe and well casing), tools, and drilling fluid from being blown out of the wellbore (also known as borehole, the hole leading to the reservoir) when a blowout threatens. Blowout preventers are critical to the safety of the crew, rig (the equipment system used to drill a wellbore), and environment and to the monitoring and maintenance of well integrity; thus, blowout preventers are intended to provide fail-safety to the systems that include them.

The term BOP is used in oilfield vernacular to refer to blowout preventers. The abbreviated preventer, usually prefaced by a type (e.g. ram preventer), refers to a single blowout preventer unit. A blowout preventer may be referred to by its type (e.g. ram). The terms blowout preventer, blowout preventer stack, and blowout preventer system are commonly used interchangeably and in a general manner to describe an assembly of several stacked blowout preventers of varying types and functions, as well as auxiliary components. A typical subsea deepwater blowout preventer system includes components such as electrical and hydraulic lines, control pods, hydraulic accumulators, test valves, kill and choke lines and valves, a riser joint, hydraulic connectors, and a support frame.
Two categories of blowout preventers are most prevalent: ram and annular. BOP stacks frequently utilize both types, typically with at least one annular BOP stacked above several ram BOPs. Blowout preventers are used on land wells, offshore rigs, and subsea wells. Land and subsea BOPs are secured to the top of the wellbore, known as the wellhead. BOPs on offshore rigs are mounted below the rig deck. Subsea BOPs are connected to the offshore rig above by a drilling riser that provides a continuous pathway for the drill string and fluids emanating from the wellbore. In effect, a riser extends the wellbore to the rig. Blowout preventers do not always function correctly. An example is the Deepwater Horizon blowout, where the pipeline going through the BOP was slightly bent, and the BOP failed to cut the pipe.